Sizes & heights with weights, weight by contractor, and rejections for the chosen day.
Total Logged
0
panels on this device
Passed (good)
0
—
Rework (fixable)
0
—
Rejected (scrap)
0
—
Total Weight
0
kg produced
Output by Mould
passed vs failed per mould
Weight by Contractor
kg produced per contractor
Top Defects
what is driving QC failures
Log a grating
Pick the mould — target height fills in from Masters. Contractor & size are chosen manually.
No moulds defined yet. Open Masters to add moulds (mould no → target height).
Date
Grating
Mould
Shift
Logged by
Resin batch
Color
Size
Wt
Tgt H
Minor
Major
Btm
Corner
Cracks
Dry
Height pts (mm)
QC
Status
No records yet — go to Log Grating to add your first panel.
Movement log · admin only
Every grating add, edit and delete — who did it and when.
No grating movements yet.
Pultrusion die-run wastage vs the agreed % limit. Set the limit in Masters.
Wastage by Type
kg per wastage reason
Monthly Trend
wastage % vs limit, last 12 months
Die Run Summary (all time)
respects the contractor filter above
Die runs
Group daily production & wastage for one profile on one line.
Add a profile/die in Masters before starting a run.
Add daily entry
Pick the die run, then log the day's good production and each wastage type. Logged rows appear in the Entries tab.
Wastage: 0 kg · 0%
Entries
Daily production & wastage, grouped by day across all die runs.
Movement log · admin only
Every pultrusion die-run and wastage add, edit and delete — who did it and when.
No pultrusion movements yet.
Trends turn logged data into early warnings — catch a mould or die drifting before it fails.
First-pass yield (grating)
% of panels passing QC on first attempt
Yield % 90% target
Pultrusion wastage %
daily wastage vs the agreed limit
Wastage % limit
SPC control chart — — panel height
Each point = one panel's mean of the 6 height readings. Centre line = process mean; UCL/LCL = ±3σ (from moving range). A point outside the band, or a run drifting one way, flags the mould before it breaches the ± tolerance spec.
Panel mean mean / ±3σ out of control
Scrap / rework rate (grating)
daily disposition trend
Rework % Scrap %
Defect Pareto (grating)
what drives failures over the period
Active alerts
raised automatically when a threshold is crossed · newest first
No active alerts — everything within thresholds.
Thresholds · edit in Masters → QC Rules
Rule
Threshold
Scope
Activity history
Every action — logs, edits, deletions, master & rule changes.
No activity yet.
Mould Master
Each mould carries its target height. Click ✎ to edit.
Mould
Target H (mm)
Actions
No moulds yet.
Contractor Master
Contractors are independent of moulds. Click ✎ to rename.
Contractor
Actions
No contractors yet.
Sizes
Panel sizes shown in the log dropdown. Weight is entered per panel when logging.
Sizes are managed in IGCPL Production masters (centralized).
Size
Actions
No sizes yet.
Color Master
Colors available in the log form, with their swatch. Click ✎ to edit.
Color
Swatch
Actions
No colors yet.
QC Rules Master
These limits decide Pass / Fail for every panel.
Height tolerance±mm
Minor pin holes — max allowed≤
Major pin holes — max allowed≤
Bottom damages — max allowed≤
Corner damages — max allowed≤
Cracks — max allowed≤
Dry glass present → FAIL the panel
Allowed scrap — grating settlement (% of weight)≤%
Alert thresholds
Mould defect rate (today) alert>%
Plant scrap rate (today) alert>%
Rework backlog alert>panels
A panel passes only if every QC value is within limits and all 6 height points are within ± tolerance of the mould's target height. The scrap % limit drives the grating contractor settlement; alert thresholds drive the Alerts tab (pultrusion wastage uses the wastage limit).
Pultrusion — Wastage Agreement
Wastage % = total wastage kg ÷ good production kg × 100. One combined limit across all five wastage types.
Allowed wastage (% of good production)≤%
Profiles / Dies
Die profiles used to start pultrusion runs. Click ✎ to rename (existing runs update).
Admin only · first column, one profile per line
Profile / die
Actions
No profiles yet.
Lines & Contractors
Pultrusion machines/lines and the contractors settled against the wastage agreement.
Line
Actions
No lines yet.
Contractor
Actions
No contractors yet.
Danger zone · admin only · type “reset” to confirm
These wipe data across the whole app and cannot be undone. Download a backup first if unsure.
Keep masters clears records, wastage entries, die runs and history but keeps moulds, contractors, sizes, colors, profiles, lines & rules. Everything also removes all masters and returns rules to defaults.
Add a size
Saved to the Size Master and selected for this record.
Users
Add a sign-in, change role, reset a password, or remove access.
